Your Production Partner
Turnkey Investment Casting & Precision Machining
for Oil & Gas
IPC Foundry Group provides turnkey investment casting solutions for oil & gas manufacturers producing high-demand, durable components. Specializing in high-volume production, IPC offers automated casting, in-house precision machining, rapid prototyping via 3D printing, and seamless access to a full suite of secondary finishing operations.
With roots in Texas and a rich history of serving oil & gas customers, we operate four US-based facilities, including two investment foundries and a domestic machine shop. Our multi-facility network provides supply chain security, shorter lead times, and a team that is invested in your success.
Our experienced team helps you navigate complex industry specifications, downhole and offshore operating environments, and strict material requirements, ensuring exceptional quality from initial prototype to full-scale production.
Certifications & Compliance:
ISO 9001 Certified | NACE MR0175 | Full NDT Capabilities
Capabilities
Single-Source Component Manufacturing for Oil & Gas Manufacturers
Leveraging a strategic domestic footprint across Texas, Utah, and New York, IPC offers flexible manufacturing capacity for oil & gas projects of any scope. By combining multiple foundries with dedicated in-house machining, IPC unlocks on-the-fly production pivots, shorter lead times, and a streamlined supply chain.
-
Purpose-built for high-volume production, IPC pairs automated shell-building with high-capacity pouring lines to meet demanding production schedules with uncompromising precision.
Automated Shell & Wax Production: Automated, "lights-out" ceramic dipping paired with Level 5 high-volume wax injection systems for maximum consistency and cycle speed.
In-House Tooling: Custom tooling designed and maintained on-site to reduce lead times and optimize part quality from day one.
Alloys for Any Application: Extensive pouring capabilities covering dozens of high-demand defense alloys, with air-melt pouring capacities up to 150 lbs.
Cutoff and Grinding:
Integrated automated cutoff and grinding operations to increase throughput.Seamless Finishing Work:
Access to a full suite of secondary operations heat treating, plating, NDT, and more.
-
IPC delivers high-capacity production utilizing up to 4-axis horizontal and vertical milling centers alongside advanced Swiss lathes. By integrating casting and finish machining under one roof, we eliminate third-party handoffs, scheduling delays, vendor markups, and other pain points. Do everything in one place, including:
Multi-Axis Milling: 4-axis horizontal and vertical milling centers for complex, tight-tolerance geometries.
Swiss Lathe Turning: High-capacity Swiss lathes engineered for high-speed, intricate hardware.
Finishing: Precision surface grinding, automated sawing, access to secondary ops like plating & anodizing, plus CMM quality verification.
-
Quickly test materials and iterate on designs with the IPC Team. Work with our team to fine-tune designs for seamless casting and machining, reducing lead times and costly downstream modifications.
-
With more than 45 years of industry experience, IPC has robust QA and QC systems in place to ensure your parts meet even the strictest standards. Our quality systems ensure complete material verification, structural soundness, and lot-to-lot consistency for every part. We also offer a full suite of testing and validation services, including:
Flow Analysis
Non-destructive testing via verified/validated suppliers.
Full traceability for every part
-
We aim to be a production partner you can count on. Our stocking programs ensure that inventory is always ready right when you need it. Contact our team for details!
Our Work
Castings Built for the Field
IPC produces high-performance cast and machined components built for extreme operational environments. From high-impact land systems to corrosive marine applications, you can count on our team to deliver exceptional quality and a stress-free production experience.
Here are just a few examples of the parts we pour:
01 Firearms
Suppressor baffles, handgun frames, housings, mag arms, gas blocks, and more.
02 Naval Castings
Propellers, impellers, valve bodies and disks, pump components, and more.
03 Munitions
Launch systems and components, missile components, ammunition links, and more.
04 Land Systems
Cast track shoes, vehicle latches, trunnions, artillery components, and more.
Quality Comes Standard
Defense Focused
Certifications & Compliances
IPC Foundry Group assesses & follows all possible customer-required specs including ASTM, AMS, ISO, and MIL standards. IPC is ISO 9001:2015 certified and has implemented security measures in accordance with CMMC 2, is registered with ITAR, and is JCP certified.
SAM Registered
Certified Small Business
CAGE Code: OLZ74
Primary NAICS Code: 331512
47G Member
-
In the same way that IPC is dedicated to investing in capability, further advancing its quality systems and adding certifications is crucial to growth. Steps towards AS9100 are being taken, and plans for NADCAP NDT & Welding are on our roadmap. If required, these services can be offered through validated partners.
Alloys for Any Application
High-Performance Metals & Alloys for Defense Projects
IPC offers exceptional-quality castings and precision machining across dozens of proven defense materials and alloys. Contact our team for full material availability.
Materials
Stainless Steels:
(300 series, 400 series, Precipitation Hardening Steels, Duplex Steels)
Nickel & Cobalt Base Air Melt Alloys:
(inconel, monel, Cobalt 6/Stellite 6)
Copper Based:
(Aluminum Bronze)
Carbon Steels & Tool Steels
In Development:
(70/30 Copper Nickel)
Tolerance Table
Skip the Guesswork
Download our standard tolerance reference sheet to see how our casting work fits your project.
Get in Touch
Let’s Get Started
From quoting to investment casting and precision machining, IPC delivers a seamless, single-source manufacturing experience. Backed by decades of experience, ISO Certification & CMMC-2.0 Compliance, and proven QA/QC systems, we’re a production partner for the long haul. Want to simplify your supply chain? Contact us today!
Ready for a quote?
Submit your project details, along with your CAD files and optional NDA, directly through our quote portal.
Have questions first?
Send a message to our team to discuss capabilities, timelines, technical specs, or anything else.
