Your Production Partner
Turnkey Investment Casting & Precision Machining
for Oil & Gas
IPC Foundry Group provides turnkey investment casting solutions for oil & gas manufacturers producing high-demand, durable components. Specializing in high-volume production, IPC offers automated casting, in-house precision machining, rapid prototyping via 3D printing, and seamless access to a full suite of secondary finishing operations.
With roots in Texas and a rich history of serving oil & gas customers, we operate four US-based facilities, including two investment foundries and a domestic machine shop. Our multi-facility network provides supply chain security, shorter lead times, and a team that is invested in your success.
Our experienced team helps you navigate complex industry specifications, downhole and offshore operating environments, and strict material requirements, ensuring exceptional quality from initial prototype to full-scale production.
Certifications & Compliance:
ISO 9001 Certified | NACE MR0175 | Full NDT Capabilities
Capabilities
Single-Source Component Manufacturing for Oil & Gas Manufacturers
Leveraging a strategic domestic footprint across Texas, Utah, and New York, IPC offers flexible manufacturing capacity for oil & gas projects of any scope. By combining multiple foundries with dedicated in-house machining, IPC unlocks on-the-fly production pivots, shorter lead times, and a streamlined supply chain.
-
Purpose-built for high-volume production, IPC pairs automated shell-building with high-capacity pouring lines to meet demanding production schedules with uncompromising precision.
Automated Shell & Wax Production: Automated, "lights-out" ceramic dipping paired with Level 5 high-volume wax injection systems for maximum consistency and cycle speed.
In-House Tooling: Custom tooling designed and maintained on-site to reduce lead times and optimize part quality from day one.
Alloys for Any Application: Extensive pouring capabilities covering dozens of high-demand defense alloys, with air-melt pouring capacities up to 150 lbs.
Cutoff and Grinding:
Integrated automated cutoff and grinding operations to increase throughput.Seamless Finishing Work:
Access to a full suite of secondary operations heat treating, plating, NDT, and more.
-
IPC delivers high-capacity production utilizing up to 4-axis horizontal and vertical milling centers alongside advanced Swiss lathes. By integrating casting and finish machining under one roof, we eliminate third-party handoffs, scheduling delays, vendor markups, and other pain points. Do everything in one place, including:
Multi-Axis Milling: 4-axis horizontal and vertical milling centers for complex, tight-tolerance geometries.
Swiss Lathe Turning: High-capacity Swiss lathes engineered for high-speed, intricate hardware.
Finishing: Precision surface grinding, automated sawing, access to secondary ops like plating & anodizing, plus CMM quality verification.
-
Quickly test materials and iterate on designs with the IPC Team. Work with our team to fine-tune designs for seamless casting and machining, reducing lead times and costly downstream modifications.
-
With more than 45 years of industry experience, IPC has robust QA and QC systems in place to ensure your parts meet even the strictest standards. Our quality systems ensure complete material verification, structural soundness, and lot-to-lot consistency for every part. We also offer a full suite of testing and validation services, including:
Flow Analysis
Non-destructive testing via verified/validated suppliers.
Full traceability for every part
-
We aim to be a production partner you can count on. Our stocking programs ensure that inventory is always ready right when you need it. Contact our team for details!
Our Work
Castings Built for the Oilfield
From deep downhole applications to surface fluid systems, IPC produces dependable, American-made components built to handle anything. With more than 45 years of experience serving the oil & gas industry, you can count on us to get the parts you need and a team that’s straightforward, responsive, and easy to work with from start to finish.
Here are just a few examples of the parts we pour:
01 Downhole Tooling & Hardware
TAC Slips, Mandels, Centralizers, Packer Bodies, and more.
02 Flow Control & Metering
Valves, Meters, Pilot Mixers, Bodies, Wireline Tools, and more.
03 Gas Lift & Fluid End Components
Fluid End Blocks/Manifolds, Gas Lift Mandrels, Gas Lift Valve Bodies, Pump Valve Seats & Covers, and more.
Quality Comes Standard
Quality Certifications
& Material Compliance
IPC Foundry Group assesses and fulfills all customer-required material and testing specifications, including ASTM, AMS, ASME, NACE MR0175, and ISO standards. IPC is ISO 9001:2015 certified, providing full material traceability and certified heat-treating reports, and offers Non-Destructive Testing (NDT) to meet your requirements.
Alloys for Any Application
High-Performance Metals & Alloys for Oil & Gas
IPC offers exceptional-quality castings and precision machining across dozens of proven oilfield materials and high-spec alloys. Contact our team for full material availability.
Core Oil & Gas Materials
Precipitation Hardening & Stainless Steels:
(17-4 PH, 316, 300 Series, 400 Series, Nitronic 50, etc.)
Duplex Steels:
(Duplex & Super Duplex grades for high-corrosion environments)
Alloy Steels:
(4130, 4140, 8620, etc.)
Carbon Steels:
(Standard & high-strength carbon steel grades)
Deep in the Heart of Texas
US-Based Manufacturing
With facilities in Texas, Utah, and New York, IPC offers national scale with regional expertise. Based in Marble Falls, our Texas facility focuses roughly 70% of its throughput on oil and gas customers. Our team knows the industry inside and out, making sure your parts are done right and delivered fast. When combined with our nationwide footprint, IPC gives you the scale and supply chain security you need, whether you’re in hubs like Texas, Oklahoma, Louisiana, and the Gulf States or anywhere else in the US.
Tolerance Table
Skip the Guesswork
Download our handy tolerance reference sheet to see how our work matches your project.
Get in Touch
Let’s Get Started
IPC combines investment casting, machining, and strict quality assurance into a seamless, single-source manufacturing experience. Backed by ISO 9001:2015 certification, nearly 50 years of experience serving customers in the oil & gas industry, and proven QA/QC systems, we’re a production partner you can count on for years to come. Looking to simplify your supply chain and save time, money, and headaches on your next production cycle? Contact us today!
Ready for a quote?
Submit your project details, along with your CAD files and optional NDA, directly through our quote portal.
Have questions first?
Contact our team to discuss capabilities, timelines, technical specs, or anything else.
