Your One Stop Shop
Precision Casting & Machining for Key Industries
IPC Foundry Group offers turnkey investment casting, rapid prototyping, and precision in-house machining for OEMs and manufacturers across the United States and worldwide. Our team consistently delivers exceptional quality metal components and excels in helping customers navigate certification and testing requirements across many key industries.
Nuclear
Medical
Manufacturing
Flow Control
Mining
Heavy Machinery
Power Generation
Our Staple Industries
Marine & Offshore
Food Processing
One Vendor for Any Sector
Industries We Serve
IPC casts, machines, and fields millions of high-spec parts globally. Explore our staple industry specialties below to see how IPC can save your business time, money, and headaches on your next production cycle.
Military & Defense
ITAR & CMMC Level 2 Compliant | Built for Prime Contractors | Fast-Track First Articles
IPC helps defense contractors tackle complex certification while delivering high-precision metal parts for land systems, firearms, naval hardware, munitions, and more.
Flow Control
Pressure-Tight Valve & Pump Castings | Stainless & Specialty Alloys | Cast + Machined In-House
IPC helps flow control manufacturers meet stringent pressure, corrosion, and material standards with high-quality castings and machined parts for valves, pumps, hydrants, metering equipment, and beyond.
Medical
Precision Stainless Castings | Fine Detail, Near-Net Shape | Full Lot Traceability
IPC helps medical equipment manufacturers achieve exceptional precision and full lot traceability with fine-detail stainless steel castings and machined parts engineered for surgical instruments, diagnostic equipment, implants, laboratory hardware, and more.
Food Processing
300-Series Stainless | Sanitary-Grade Surface Finish | Passivation Available
IPC delivers corrosion-resistant castings and machined parts for food and beverage processing, offering sanitary-grade surface finishes and passivation for pump housings, valve bodies, mixing impellers, conveying equipment, and more.
Mining
Wear & Abrasion-Resistant Alloys | Stocking Programs | Less Downtime
IPC excels in developing rugged castings for the mining industry. We commonly produce castings for crushing equipment, ground-engaging tools, pump housings, material handling systems, and more.
Oil & Gas
NACE MR0175 Compliance | Full Material Certs | Domestic Supply, Short Lead Times
IPC produces high-performance metal components engineered for harsh oilfield service, supplying castings and precision-machined parts for downhole hardware, wellhead valves, centralizers, flow control, and more.
Infrastructure
Buy America (BABA) Compliant | Built for 50+ Year Service Life | ISO 9001 & Full Traceability
IPC helps tackle long service-life requirements with high quality metal parts for bridges, roadways, water systems, power grids, data centers, and beyond.
Marine & Offshore
Stainless, Duplex, Copper & Nickel-based Alloys | Built for Saltwater Service | ITAR-Ready for Naval Work
IPC delivers high-quality metal parts engineered for harsh marine and saltwater environments, utilizing corrosion-resistant stainless steels and high-performance alloys across differential pressure valves, pump systems, offshore oil equipment, naval castings, specialty tools, and more.
Power Generation
High-Temperature Alloys | Replacement Parts for Aging Equipment | Reverse Engineering from Samples
IPC casts and machines precision metal components for the power generation industry, supporting new OEM products, in-service equipment, and legacy part reproduction. We utilize 3D printing and reverse engineering to optimize designs for casting.
Nuclear
Mission-Critical Quality Control | RT & PT Inspection Available | Full Traceability & Certs
IPC helps satisfy strict quality standards with high-precision parts backed by RT and PT inspection, supplying certified metal components for fluid handling, specialty tools, containment systems, structural supports, and more.
Heavy Machinery
High-Strength Alloys | Cast & Machined In-House | Stocking Programs Available
IPC casts and machines high-strength components built to take a beating in heavy machinery. We offer fully in-house production and custom stocking programs, ultimately keeping line operations supplied with components like drive components, gear housings, wear plates, and more.
Manufacturing & Tooling
High or Low-Volume Wear Parts | Rapid Prototyping Available | Available Capacity and Short Lead Times
IPC supplies durable wear parts and precision tooling components for industrial manufacturing, leveraging fast turnarounds, available capacity, and rapid prototyping for wear plates, die sets, structural components, and more.
Don’t See Your Industry?
IPC supplied castings to customers in over 130 unique industries last year! Contact our team to learn how we can simplify your supply chain and get your production on track.
Capabilities
Turnkey Casting
& Machining Services
With four US-based facilities across Texas, Utah, and New York, IPC delivers flexible capacity for projects of any scale. Our integrated network of foundries and in-house machining operations allows us to quickly adapt manufacturing processes, streamline production, and de-risk your supply chain.
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Built to scale, IPC combines fully automated shell-forming with high-capacity pouring to meet high-demand defense production schedules without sacrificing precision.
Automated Shell & Wax Production: Automated, "lights-out" ceramic dipping paired with Level 5 high-volume wax injection systems for maximum consistency and cycle speed.
In-House Tooling: Custom tooling designed and maintained on-site to reduce lead times and optimize part quality from day one.
Alloys for Any Application: Extensive pouring capabilities covering dozens of high-demand defense alloys, with air-melt pouring capacities up to 150 lbs.
Cutoff and Grinding:
Integrated automated cutoff and grinding operations to increase throughput.Seamless Finishing Work:
Access to a full suite of secondary operations like plating, painting, heat treating, anodizing, and more.
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IPC delivers high-capacity production utilizing up to 4-axis horizontal and vertical milling centers alongside advanced Swiss lathes. Because we tackle casting and machining in-house, you can seamlessly transition from foundry to finishing without third-party delays, middleman markups, or compliance gaps. Tackle everything in one place, including:
Multi-Axis Milling: 4-axis horizontal and vertical milling centers for complex, tight-tolerance geometries.
Swiss Lathe Turning: High-capacity Swiss lathes engineered for high-speed, intricate hardware.
Finishing: Precision surface grinding, automated sawing, access to secondary ops like plating & anodizing, plus CMM quality verification.
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Quickly test materials and iterate on designs with the IPC Team. We offer in-house engineering and help optimize your parts for casting.
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With more than 45 years of industry experience, IPC has robust QA and QC systems in place to ensure your parts meet even the strictest military standards. Our end-to-end quality framework ensures defect prevention, full material integrity, and absolute repeatability across every production run. We also offer:
Flow Analysis
Non-destructive testing via verified/validated suppliers.
Full traceability for every part
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We offer stocking programs that hold finished inventory in reserve, enabling you to access parts on demand, reduce lead times, and shield your production lines from supply chain disruptions.
Why IPC?
We Keep Your
Supply Chain Simple
No guesswork, no juggling multiple vendors, just simple, streamlined production.
One-Stop Shop
Tackle prototyping, casting, machining, and finishing work all with one vendor.
01
Multiple US-Based
Facilities
De-risk your supply chain with our US-based facilities, each designed to handle high-volume production.
02
24/7 Production
Automated processes cut lead times and keep your production moving 365 days a year.
03
Stocking & Continuous Manufacturing
We offer flexible stocking options. Lock in pricing through blanket orders and long-term agreements.
04
Certifications and Compliances
Quality You Can Count On
At IPC, we specialize in navigating complex, industry-specific requirements, such as NACE MR0175 for oil & gas components or CMMC 2.0 security protocols for defense contracts. Whatever your industry, we work hand-in-hand with your team to satisfy all required specs and get your project across the finish line.
With over 50 years of casting and machining experience, we back every project with proven standards:
ISO 9001:2015 Certified
CMMC-2 Compliant
ITAR Registered & JCP Certified
Buy America Compliance
And More
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IPC is dedicated to investing in capability, and that includes further advancing its quality systems and adding quality certifications. Steps towards AS9100 are being taken, and plans for NADCAP, NDT, & Welding are on our roadmap. If required, these services can be offered through validated partners.
Alloys for Any Application
High-Performance Materials
for Any Industry
IPC offers access to and expertise in casting and machining dozens of high-performance ferrous and non-ferrous alloys. Contact our team for full material availability.
Core Materials:
Stainless Steels:
(300 series, 400 series, Precipitation Hardening Steels, Duplex Steels)
Nickel & Cobalt Base Air Melt Alloys:
(Such as Inconel, Monel, Cobalt 6/Stellite 6)
Copper Based:
(Aluminum Bronze, Silicon Bronze, and more)
Carbon Steels & Tool Steels
In Development:
(70/30 Copper Nickel)
“No other foundry we interviewed could match the capabilities, flexibility, quality, service, and pricing of IPC.”
— President, Marine Equipment OEM
Get in Touch
Ready to Get Started?
Submit your project details, along with your CAD files and optional NDA, directly through our quote portal, and our sales team will be in touch ASAP.
